Solve my Mechanical Motion Puzzle: 18in(7lbs)

Click For Summary
SUMMARY

The discussion centers on calculating the required torque for a mechanical motion puzzle involving an 18-inch arm weighing 7 pounds, which needs to move from a flat position to 90 degrees vertically. The torque required to lift the arm is determined by the formula: torque = weight x distance from the pivot, resulting in a need for 72 lb.in of torque at the horizontal position. Additional torque is necessary to overcome inertia and to control the motion at the top of the travel. Understanding the center of mass (CM) and the torque variation with angle is crucial for designing the mechanism.

PREREQUISITES
  • Basic understanding of torque calculations
  • Familiarity with mechanical power concepts
  • Knowledge of center of mass (CM) and its implications in mechanics
  • Experience with motor specifications and longevity considerations
NEXT STEPS
  • Research "torque calculations for rotating objects" to understand the underlying physics
  • Learn about "motor specifications and longevity" to ensure durability in design
  • Explore "mechanical linkages and their applications" to optimize the design of the mechanism
  • Study "inertia and acceleration in mechanical systems" to refine motion control
USEFUL FOR

Engineers, hobbyists, and inventors involved in mechanical design, particularly those working on projects requiring precise torque calculations and motion control mechanisms.

around86
Messages
2
Reaction score
0
Homework Statement
I am trying to figure out the formula to help me build something
Relevant Equations
I want to know how to solve: What is the power or torque required to lift an 18 inch long object, that is 6-8 pounds, from an anchored end.
I am at my wits end with trying to find this formula. So far all I've gotten is I need to figure out mechanical power, maybe torque? I can't figure out the formula for this motion as it is like negative leverage. I want to build a machine that can do this thousands of times so I also need to figure the longevity of the motor's power required. My degree is in hospitality management, and the only math or physics classes I could really push my limits in is finance. I am trying to learn, and am starting to hit a wall. If anyone has any idea where I can look to find this information I would greatly appreciate it. 18 inches(7lbs) from flat position to 90 degrees vertical, and back down softly.

***my previous post on this was my hasty attempt at solving my headache without reading the forum rules and I apologize for breaching. Thank you
motorquestion.png
 
Last edited by a moderator:
Physics news on Phys.org
In its initial position, the arm exerts a torque about the axis. Can you calculate that? That is the torque your motor needs to exceed in order to lift the arm. Once it starts to rise the required torque will decrease, so the arm will accelerate. You may need some way to ease off the motor to avoid coming to a violent stop at the top.

The longevity of the system will depend on what wears out and why. You will need the motor's specs.
 
  • Like
Likes   Reactions: Lnewqban
Thanks @haruspex! I have been trying to find the formula to calculate reqd torque with the length of the object causing greater resistance at first. I believe I will be able to program torque speed by rotation, but I am not sure how to get the first part
 
around86 said:
Thanks @haruspex! I have been trying to find the formula to calculate reqd torque with the length of the object causing greater resistance at first. I believe I will be able to program torque speed by rotation, but I am not sure how to get the first part
Draw a force diagram for the arm. Where does its weight act? How far is that from the axis? So what is the torque the weight exerts about the axis?
 
  • Like
Likes   Reactions: Lnewqban
around86 said:
Homework Statement:: I am trying to figure out the formula to help me build something

The worst condition is the horizontal position, as explained above.
That torque equals the weight times half the length of the door.
Applying a motor torque directly to the axis of rotation creates the problem of a robust key or other type of shaft-door joint.

Normally, another type of linkage located away from the axis allows for a lighter mechanism.
For that reason, it is important to carefully think about the options that actual conditions allow to your problem.
 
Welcome to PF @around86 !

I'm going to assume that your post is accurate and this is not Homework. That said, I'm going to break the Homework rules a bit and try to answer your question.

You may have run across the term "Center of Mass" (CM), also called "Center-of-Gravity" (COG). That is the point in an object where its Mass (or weight) can assumed to be concentrated so that calculations are easier. If that horizontal thing you want to rotate has uniform weight along its length, then the CM is in the center. For your 18" object, that puts the CM at 9" from the pivot.

So for an 8 pound mass at 9" from the pivot, the torque needed to support it would be 8 x 9 = 72lb.in. Note that this is the torque to support it; if you want to get it moving you will need a little bit more torque to overcome the inertia.

Now to address the torque variation over the rotation angle:
Obviously the torque will be maximum at the horizontal position. Just multiply that 72in.lb by Cos(α), where α is the angle from horizontal. For instance at 30° elevation Cos(30) = 0.866. So multiply 72 x 0.866 = 62.4lb.in.

Additional torque is needed to get it moving, or to slow it down at the top of travel. How much additional depends on what acceleration is desired, i.e. how quickly you what it to reach a given speed. That I'll leave to others here who know that stuff by heart, I would have to look it it up, somewhere! :oldwink:

edit: added "COG" definition

Have Fun!

Cheers,
Tom

p.s. you've got me curious. can you tells us the application without giving away any secrets?
 
Last edited:

Similar threads

Replies
9
Views
2K
Replies
19
Views
3K
Replies
30
Views
2K
  • · Replies 5 ·
Replies
5
Views
3K
  • · Replies 26 ·
Replies
26
Views
9K
  • · Replies 2 ·
Replies
2
Views
2K
Replies
6
Views
2K
  • · Replies 10 ·
Replies
10
Views
2K
  • · Replies 37 ·
2
Replies
37
Views
4K
  • · Replies 28 ·
Replies
28
Views
3K