Troubleshooting a Piezo Lighter: An Unreliable Task

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Discussion Overview

The discussion revolves around troubleshooting a piezo lighter, focusing on the reliability and characteristics of its output. Participants explore various measurement techniques, equipment limitations, and the mechanical aspects affecting performance.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant describes their setup with a piezo lighter connected to resistors and an oscilloscope, noting erratic voltage peaks and varying spark distances.
  • Another participant suggests that the output of a piezo element may inherently be erratic and recommends using a single-shot digital oscilloscope for better measurement accuracy.
  • A suggestion is made to perform a slow voltage/mechanical force ramp to measure the transfer characteristic of the piezo device, indicating that the transfer function is typically linear up to high compression and voltages.
  • Concerns are raised about the high voltage levels involved, with a participant warning against connecting the piezo lighter directly to an oscilloscope due to potential damage and recommending the use of a high voltage probe instead.
  • A high school participant inquires about the possibility of borrowing or renting measurement equipment for a science fair project, highlighting the practical challenges faced by students.

Areas of Agreement / Disagreement

Participants express varying opinions on the reliability of the piezo lighter's output and the appropriate measurement techniques. There is no consensus on the best approach to troubleshoot the device or the implications of the high voltage levels involved.

Contextual Notes

Participants mention limitations related to equipment availability, the need for specific measurement techniques, and the potential risks associated with high voltage measurements. The discussion reflects uncertainty regarding the mechanical reliability of the piezo lighter's striker mechanism.

Who May Find This Useful

Individuals interested in experimental physics, electronics troubleshooting, or high voltage measurement techniques may find this discussion relevant.

wushumaster
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So I have the piezo lighter hooked up to a rheostat with one mega ohm resistance, then a 30 kilo ohm resistor and then another resistor of 1 mega ohm. I have an oscilloscope- it's really old though. It's max voltage if you set the axis on the bottom of the screen is about 80 Volts. It's hard to discern the erratic and unreliable peaks I'm getting, and I'm not even sure their right? The other way I tried was to just see how far I could hold the wires apart and see a spark shoot through one to other and apparently around 33 kilo ohms per cm is accurate. But I keep getting varying results here too. It ranges from 1 to 2 cm... I even tried hooking the lighter to a 2-1 transformer to see if I put wires from the transformer half way apart than without the transformers, I would have been able to see a spark, but I did not.
Ideas, anything, any help- would all me most wonderful. I'm pretty stuck and I need a quantitative reading...
Thanks so much!
 
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The output of a piezo element probably really looks as erratic as you are seeing. Strictly the way to be sure (but you may not have the equipment) is to use a single-shot digital scope instead. Then you can capture a single event entirely and then compare success events.

Also if you were measuring with laboratory equipment, you'd first do a slow voltage/mechanic force ramp to measure the transfer characteristic in displacement/voltage. A typical piezo device's the transfer function is pretty much linear up to high compression and voltages.

This is also how you should measure dielectric breakdown. In semiconductors you typically get breakdown voltage using a "Vramp" test - basically does a ramp at varying rates until a breakdown criteria is met. There's a JEDEC 35 standard that probably could be applied to a piezo dielectric breakdown. If you are doing this commercially, my company sells measurement systems for this kind of test.

Once you confirm the transfer characteristic is linear (which is likely), then you know for certain the problem is mechanical - probably the striker is squirrelly and unreliable in the force or displacement it's applying.

Mechanical features are always the reliability demon of electromechanical parts.
 


Is there any way your company can loan one to me or rent it out somewhere in the Denver Metro area for perhaps one time use? I'm in high school and I'm doing a science fair project. It would be extremely valuable- thank you for your help!
 


An airgap will arc if the voltage across the gap exceeds 30000 volts per centimeter of gap.

So, it sounds like you have about 50000 volts.

So, whatever else you do, do not connect this to an oscilloscope. There is a switch in there with some very hard-to-replace resistors and you don't need to damage these with high voltages.
And if that voltage gets to the vertical amplifier, you will have some serious problems.

You really need a high voltage probe for this. It would have to drop 50000 volts down to about 50 volts so that you can observe the waveform.

These are expensive but you may find something on Ebay.
 

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