How can I waterproof an electrical component?

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thegreengineer
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Good evening, it's been a while since my last thread here in PF. I will go straight to the point:
I want to measure temperature using an NTC3950 thermistor. My circuit diagram is as follows:
Circuit schematic of a voltage divider: source e_i(t) feeds a thermistor R_T in series with resistor R_2 to ground, with output e_o(t) taken across R_2.

It's basically a voltage divider. By varying the temperature acting upon the thermistor the output voltage will change as well.
The thing is that I was given the task to measure the temperature in a water heating system, and I required on using a thermistor.
Photo of a stainless steel immersion heater with a black plastic housing, a power cord at the top, and a coiled heating element at the bottom, with a rating label on the housing.

To heat the water, I will use an immersion rod, like the one on the previous photo. The "tank" is basically a plastic container like the one in the photo.
Black cylindrical plastic jar with a wide screw-top mouth, its black lid removed and lying beside it, on a plain background.

Since plastic doesn't conduct heat so well, I need to put the thermistor inside the water-filled container. My issue is the following: how can I waterproof the thermistor? Can I use nail polish or silicone to waterproof? I would appreciate your advice.
 
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  • Circuit schematic of a voltage divider: source e_i(t) feeds a thermistor R_T in series with resistor R_2 to ground, with output e_o(t) taken across R_2.
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  • Photo of a stainless steel immersion heater with a black plastic housing, a power cord at the top, and a coiled heating element at the bottom, with a rating label on the housing.
    1000-immersion-rod-1-0-kw-sun-flame-original-imaffca6dyvx5g9y.jpg
    18.6 KB · Views: 752
  • Black cylindrical plastic jar with a wide screw-top mouth, its black lid removed and lying beside it, on a plain background.
    protein-HDPE-bottle-manufacturers-plastic-powder-containers.jpg_350x350.jpg
    7.5 KB · Views: 711
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I have waterproofed temperature sensors by encasing them in silicone. Ordinary clear silicone bathroom caulk from the hardware store works well.
 
I work with hot water tanks, which use heating elements which are controlled using thermocouples. Thermocouples are naturally waterproof and typical for use in temperature control/monitoring. They can come in any length, I use either 1m or 5m long 3mm diameter thermocouples in my work. It could be an already waterproof alternative for your needs.

Thermistors are more common in freezers as they react more to cold than thermocouples do.
 
phyzguy said:
I have waterproofed temperature sensors by encasing them in silicone. Ordinary clear silicone bathroom caulk from the hardware store works well.
If the water is for consumption the silicone needs to be food safe. Bathroom caulk contains mildewcides.
 
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I have used liquid electrical tape before. Realize it will insulate a little and temperature changes will be a little delayed.

Black jar of Liquid Tape 4 FL OZ (118 ml) liquid electrical tape with a silver screw-top lid, labelled Waterproof seal, Insulates and protects, and a Danger irritant flammable warning.
 
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  • Black jar of Liquid Tape 4 FL OZ (118 ml) liquid electrical tape with a silver screw-top lid, labelled Waterproof seal, Insulates and protects, and a Danger irritant flammable warning.
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Buy a waterproof thermistor probe.
 
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If your app is quality critical, may I suggest that you consider commercial 'spike' type probes ? Their response curve should be provided, you just have to routinely confirm your sensor's calibration at several temperatures versus a 'traceable' instrument...

Plan_B may be to craft a robust, product-compatible 'thermometer well', put your thermistor in that.
Upside, custom made to suit pot, no worries about 'creepage' and flexing.
Downside, takes rather longer to equilibrate, a response time you must establish and document. A few drops of thin silicone oil may help heat transfer...
 
Search the online catalog stores for Glass Probe Thermistor. They start around US $1.50.
Google search for Glass Probe Thermistor.
Since this is a school project, there may be some Sodium Silicate solution ("liquid glass") around there you could use for waterproofing.
Many, not all, thermistors are Epoxy coated and will last long enough for a few experiments if the coating is not damaged.
Mix some Epoxy and coat whatever thermistors you have.

Any coating will increase the response time some, but most will not affect the accuracy.

Cheers,
Tom