Nichrome wire resistance problem

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SUMMARY

The forum discussion centers on calculating the required length of 1mm nichrome wire for a heater operating at 120VAC and no more than 10 amps. The resistance of nichrome wire at 20°C is given as 100e^-8 ohm-meters, with a temperature coefficient of 0.0004. The correct wire length to maintain the specified current is determined to be 9.42 meters, resulting in a resistance of 7620 ohms at 635°C, which corresponds to a power output of 2 watts. The user initially struggled with the calculations but ultimately clarified the resistivity formula and its application.

PREREQUISITES
  • Understanding of electrical resistance and Ohm's Law (R=V/I)
  • Familiarity with the resistivity formula and its components (R=L/A)
  • Knowledge of temperature coefficients and their impact on resistance
  • Basic concepts of electrical power calculations (P=E/I)
NEXT STEPS
  • Research the properties and applications of nichrome wire in heating elements
  • Learn about the effects of temperature on electrical resistance in materials
  • Explore advanced calculations involving resistivity and wire length for different materials
  • Investigate safety measures and design considerations for high-temperature heating elements
USEFUL FOR

Electrical engineers, hobbyists building heating elements, and students studying thermodynamics and electrical resistance principles will benefit from this discussion.

Jakefreese
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Homework Statement



Build a heater that runs on 120vac no more than 10 amps. How many watts, 1mm nichrome wire, how long will it have to be at 20deg C. What will the resistance be at 1200deg F. What is the new power at the new resistance.


Homework Equations



R=V/I P=E/I R=L/A

P(T)=p0(1+a(t-t0)

Nichrome resistance 100e^-8 at 20 deg C Temp coefficient .0004

The Attempt at a Solution



I have the wattage for the original, I have the resistance at 1200deg F for 1 meter of wire. I just can not seem to get the right number for the wire length at 20deg C I keep coming up with like 15mm long but it is not right, when you use that length value with the resistance for 1200deg it is soooo far off.

I also tried 1*10^6/1=12/x to find the length and that does not work either and I do not have the wire area if I do it that way. I have gotten myself sooo confused trying to figure out this one part!
 
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Nichrome resistance 100e^-8 at 20 deg C Temp coefficient .0004
Was this given in the question? What units does it have?
My GUESS would be that it is the resistivity in ohm-meters and that you need to use a formula (entering the cross sectional area and length) to calculate the resistance.

Actually, you will calculate the resistance you require from the potential and current first, then enter that in the resistivity formula to find the length you need. If you don't have the resistivity formula, look up resistivity in Wikipedia.
 
Yeah it was in ohm/meters. I Believe I have figured out where I had it screwed up.

It ended up being 9.42 meters of wire to keep under 10 amps, and resistance at 635deg C was 7620 ohms which ends up being 2 watts. The resistance and the temp coefficient were in the book. Thanks! I will be more clear on the next one!
 

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