Cleaning Brazed Plate Heat Exchanger

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Discussion Overview

The discussion centers around methods for chemically cleaning brazed plate heat exchangers, specifically targeting the removal of graphite impurities and carbon-based deposits. Participants explore various cleaning agents and techniques, sharing their experiences and suggestions.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant inquires about the possibility of chemically removing graphite impurities and mentions that xylene has not been effective for their cleaning efforts.
  • Another participant shares their experience with organic solvents being effective in cleaning brazed plate heat exchangers, particularly in the context of combustion engine intercoolers, but expresses surprise at the ineffectiveness of xylene.
  • A suggestion is made to try vinegar as a simple cleaning solution.
  • Another participant recommends a hot solution of sodium hydroxide in water, suggesting the addition of surfactants and other chemicals to enhance cleaning effectiveness, while also noting safety precautions regarding flammability and ventilation.

Areas of Agreement / Disagreement

Participants present multiple competing views on effective cleaning methods, with no consensus reached on the best approach. The effectiveness of xylene is particularly contested.

Contextual Notes

Some suggested cleaning methods depend on the material compatibility of the heat exchanger, and the effectiveness of various chemicals may vary based on specific conditions and impurities present.

Who May Find This Useful

Individuals involved in the maintenance or cleaning of brazed plate heat exchangers, particularly in industrial or automotive applications, may find the shared experiences and suggestions relevant.

malkio
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Is there a way to chemically clean this type of exchanger from graphite impurities (tiny particles) ? is possible to chemically remove coke,soot,graphite at all? we clean it with xylene but that doesn't help
tnx
 
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Interesting question.

I've known organic solvents to be pretty good at cleaning brazed plate heat exchangers in combustion engine intercoolers before; recirculated fumes from the crankcase breather system can leave some pretty nasty carbon based deposits on the plates causing a reduction in efficiency.

However, I'm surprised to hear that xylene isn't effective. Let me know if you do find anything...
 
Take the simple approach and try vinegar.
 
Try a hot solution of sodium hydroxide in water if the material will hold up to it. A surfactant will help. Try dodecylbenzenesulfonate or Tide (about 1 to 2 %). Adding a little (5% by volume) of ethylene glycol monobutyl ether (DOW EB, active ingredient in Windex) and a percent of sodium metasilicate will have huge results. It will take time unless you have an ultrasonicator you can put the heat exchanger into. It will only take about 1/2 hour with heat, all of the above chemistry and the sonicator.

Remember that EB is flammable, so ventilation is required. Good luck!
 

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