How do I build a powerful DC motor for a go-kart?

AI Thread Summary
To build a powerful DC motor for a go-kart, understanding the differences in motor design is crucial, as not all DC motors share the same components or construction methods. The required wattage and voltage depend on the weight of the go-kart and the rider, with estimates suggesting a few kilowatts may be necessary for adequate performance. Golf cart motors are cited as a suitable reference for power requirements, typically needing a few horsepower. The choice between machining parts or focusing on electronics will influence the design process. A solid grasp of both mechanical and electrical engineering principles will enhance the building experience.
devTr4P
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Hello,

I would like to start building a simple DC motor Go-kart, but I would like to build my own DC motor for it. A simple one that can make the car move.

I know how DC motors work and I understand the physics of it, but I'm not sure about some things:
- Are all DC motors (large or small) the same (same mechanism and parts like the magnets, commutator, etc.) and are they built the same way?

- How much wattage, voltage, force is needed to make the Go-kart move (with me in it)?Thank you.
 
Engineering news on Phys.org
https://en.wikipedia.org/wiki/Brushless_DC_electric_motor
https://en.wikipedia.org/wiki/Brushed_DC_electric_motor

The generic design you select will depend on whether you are better at machining accurate parts, or at building electronics. And on whether you insist on making your own drive train between the motor and the wheels.

https://www.physicsforums.com/threads/what-power-is-needed-to-run-a-48v-electric-motor.695571/

https://www.cartszone.com/ccemseries.asp

I would guess that golf cart motors would be a reasonable model for what you would need. So that is "a few horsepower."

https://en.wikipedia.org/wiki/Horsepower

Depending on how efficient your motor is, that means you need something in the range of a few kilo-watts.
 
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devTr4P said:
Hello,

I would like to start building a simple DC motor Go-kart, but I would like to build my own DC motor for it. A simple one that can make the car move.

I know how DC motors work and I understand the physics of it, but I'm not sure about some things:
- Are all DC motors (large or small) the same (same mechanism and parts like the magnets, commutator, etc.) and are they built the same way?

- How much wattage, voltage, force is needed to make the Go-kart move (with me in it)?Thank you.
your last question can be rather loaded... what is your backround?
 
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Thank you for the replies! It really helped.
I'm a 17 year old student and I pursue a mechanical engineering career.
 
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