What is Metallurgy: Definition and 28 Discussions

Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are called alloys.
Metallurgy encompasses both the science and the technology of metals; that is, the way in which science is applied to the production of metals, and the engineering of metal components used in products for both consumers and manufacturers. Metallurgy is distinct from the craft of metalworking. Metalworking relies on metallurgy in a similar manner to how medicine relies on medical science for technical advancement. A specialist practitioner of metallurgy is known as a metallurgist.
The science of metallurgy is subdivided into two broad categories: chemical metallurgy and physical metallurgy. Chemical metallurgy is chiefly concerned with the reduction and oxidation of metals, and the chemical performance of metals. Subjects of study in chemical metallurgy include mineral processing, the extraction of metals, thermodynamics, electrochemistry, and chemical degradation (corrosion). In contrast, physical metallurgy focuses on the mechanical properties of metals, the physical properties of metals, and the physical performance of metals. Topics studied in physical metallurgy include crystallography, material characterization, mechanical metallurgy, phase transformations, and failure mechanisms.Historically, metallurgy has predominately focused on the production of metals. Metal production begins with the processing of ores to extract the metal, and includes the mixture of metals to make alloys. Metal alloys are often a blend of at least two different metallic elements. However, non-metallic elements are often added to alloys in order to achieve properties suitable for an application. The study of metal production is subdivided into ferrous metallurgy (also known as black metallurgy) and non-ferrous metallurgy (also known as colored metallurgy).
Ferrous metallurgy involves processes and alloys based on iron, while non-ferrous metallurgy involves processes and alloys based on other metals. The production of ferrous metals accounts for 95% of world metal production.Modern metallurgists work in both emerging and traditional areas as part of an interdisciplinary team alongside material scientists, and other engineers. Some traditional areas include mineral processing, metal production, heat treatment, failure analysis, and the joining of metals (including welding, brazing, and soldering). Emerging areas for metallurgists include nanotechnology, superconductors, composites, biomedical materials, electronic materials (semiconductors) and surface engineering.

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  1. Frabjous

    Engineering History of Metallurgy: Smil & Smith Books

    I am looking for a history of metallurgy. I have found two books that look interesting Smil: Still the Iron Age https://www.amazon.com/dp/0128042338/?tag=pfamazon01-20 Smith: A History of Metallography https://www.amazon.com/dp/0262691205/?tag=pfamazon01-20 Does anyone have any other suggestions?
  2. A

    Determine acclimation time for metals

    A little background: Inspection room is kept at 20 C +/-2 C. Temperature gauge is accurate to +/-.5 C. Outside ambient temperature where parts are kept can vary from 5 C to 38 C. One part in particular is a rotor made of 4340 steel, ~2350mm long, average diameter of 115mm, and weighs ~ 650lbs...
  3. P

    Understanding Steel Strength: How Does Steel Fail?

    I have a question about the nature of steel. As I understand it to measure the bending strength of a rod of steel there is the yield strength and the tensile strength. On a plotted line for the elastic modulus there is the elastic part to start. Anywhere on this part of the graph a load can be...
  4. Quentin_alex

    Engineering Materials engineer in the military as a civilian

    What is it like to work as a materials engineer as a civilian with the Department of Defense?
  5. C

    Creating Amorphous Metal: The Possibility of Electroplating and Rapid Cooling

    Hello, I've been thinking about if amorphous metal (aka metallic glass) could created by using regular electroplating or if it has to be created by rapid cooling of the metal after molten. There is a method which a thin layer of metal powder is applied to a flat surface where a laser beam melts...
  6. K

    Is EN353 cold forgeable as much as SCM420

    Hi, We are doing a gear box for a two wheeler (for the first time). Most of our benchmarks are of Suzuki and Honda bikes. All their gears are made of SCM420. Surprising part is these gear teeth are formed by cold forging. No machining at all! Now, I was comparing the chemical composition of...
  7. S

    Can slow cooling achieve fully annealed grade 2 Ti foils?

    Hello, I'm having a hard time stamping and annealing grade 2 Ti foils (0.0125mm thickness). The ductility appears to decrease significantly after I vacuum anneal the Ti foil after stamping. I'm running them at a vacuum of 10-6, 700 deg C for 2 hrs and I seem to be making them worse than if I...
  8. A

    Engineering Engineering Career Guidance needed

    Hi Everybody, I have often found myself reading through the discussions on these forums but never ended up taking part. I came here today because I desperately need career path/education advise. Many of the people who regularly post on these forums appear to be very knowledgeable so I can't...
  9. hernando Jose

    Is there a table of Viscosity vs Temp for metals (liquid state)?

    [moderator's note: I've decided to allow this question despite the lack of the formatting template - gneill] ladies and gentlemen, my most cordial greeting to you. i write here cause i need a viscosity vs Temperature data table about liquid metals (more specific pure Post-transition metal...
  10. N

    Thickness of components for equal strength

    Homework Statement Givens: - Each of the 2 cylindrical posts are 0.5 inches thick. - The posts and chain links are made of galvanized steel of identical material composition. - The posts and chain links are solid. - Each post is permanently fixed to unbreakable surfaces. The surfaces will move...
  11. O

    PhD Metallurgy Research Design Template Request

    Hello everyone, I have a request. Can someone please provide me with a metallurgy research design template? I'm starting my 5th year in a MSE PhD program and for the last 3 years my advisor has instructed me to perform experiments on my alloy without reason. And while I thought this was...
  12. F

    Would 17-4ph h900 resist snapping better that harded D2 TS?

    Continually breaking a 0.236 dia. pin wrench, tightening a threaded collet-closer in high speed production application. Both ends of 1/2" D2 tool steel, turned down to create pin wrench, one end is bent at 60 degree angle, to allow an awkward reach sometimes necessary. D2 TS is then hardened &...
  13. MexChemE

    Energy balance on metallurgical furnace

    Homework Statement Pure iron sulfide (FeS2) is fed into an Herreshoff furnace at 25 °C. An 83% of excess air is also fed into the furnace at 25 °C. The solid product consists only of Fe2O3. The solid product reaches a temperature of 1832 °C, and the exhaust gases (8.7% SO2, 9.8% O2, 81.5% N2)...
  14. MexChemE

    Pyrite roasting -- Mass balance with chemical reaction

    Homework Statement A certain pyrite ore contains 85% of FeS2 and 15% of inerts. This ore is introduced into a roasting furnace with 20% excess air, in order to oxidize the FeS2 in the reaction: \textrm{FeS}_2 + \frac{11}{4}\textrm{O}_2 \rightarrow \frac{1}{2}\textrm{Fe}_2 \textrm{O}_3 +...
  15. M

    Chemical engineering problems in metallurgy industry

    Dear mates: I'm looking for a reference of the chemical engineerin problems: heat transfer unit operation, separation unit operation, grind unit operations, reactor operations for metallurgy and material science industry. Please recommendme the best one you know With all the best...
  16. paulmdrdo1

    MHB Metallurgy- Road Construction - linear equation

    1. Metallurgy. How much pure gold should be melted with 15 grams of 14-karat gold to produce 18-karat gold? 2. Road Construction. A new machine that deposits cement for a road requires 12 hours to complete a one-half mile section of road. An older machine requires 16 hours to pave the same...
  17. Astronuc

    Mechanical Metallurgy by George Dieter

    Author: George Dieter Title: Mechanical Metallurgy Amazon Link: https://www.amazon.com/dp/0070168938/?tag=pfamazon01-20 Prerequisities: Calculus, Introductory Physics, Introductory Materials Science/Engineering, Mechanics Level: Undergraduate, Upper Level Table of Contents: I...
  18. U

    Powder Metallurgy - Metal Injection Molding Equipment Sourcing

    Hi Everyone, We are an Engineering & Services Company mainly working for Power Generations in industrial field, now we have decided to work in powder metallurgy especially in metal injection molding field, for this purpose we need information about the technology & equipment used in this...
  19. S

    How Does Atom Diffusion Vary in Different Iron Phases?

    Use the diffusion data in the table below for atoms in iron to answer the questions that follow. Assume metastable equilibrium conditions and trace amounts of C in Fe. The gas constant in SI units is 8.314 J (mol K). Diffusion Diffusion Couple Mechanism Q (J mol) D0 (m2 s) C in FCC...
  20. A

    Electrochemistry metallurgy mass calculation

    Homework Statement Calculate the minimum mass of carbon needed to reduce 1.00 kg from sufficient zinc oxide. Homework Equations The Attempt at a Solution I think the equation would be 2 ZnO + C = Zn + CO2 I know the molar mass of C is 12.01, O is 16 and Zn is 65.4 I have been...
  21. D

    Good books for material science and metallurgy

    can you please suggest me good books for material science and metallurgy
  22. B

    Welding & Metallurgy: Possessed Steel & Luder Lines

    I have to ask this...I work at the seashore trolley museum in kennebunkport Maine as a restoration welder/fabricator. I work with old trolleys and old steel from 1907 to the 1950's and they all tell a story. I don't know how to put this to words but let me give it a try. What happens when you...
  23. J

    Recrystallization ( metallurgy )

    i read up recrystallization on wikipedia and it said "Recrystallization is a process by which deformed grains are replaced by a new set of undeformed grains that nucleate and grow until the original grains have been entirely consumed." so is recrystallization where the molecules and atoms...
  24. S

    Exploring the Durability of Teflon and Anodized Aluminum in Everyday Use

    I want to talk about metallurgy on here. I'm studying the history of ferrous metallurgy, and know some simple forms of steel, but I want to know everything I can learn before I go, if I go, into college. Someone help me out. If not, TY anyways.:smile:
  25. W

    Demystifying Knifemaking: The Truth About Heat Treating and Tempering Blades

    My hobby is Knifemaking. In the knifemaking world there is so much mis-information and out right alchemy regarding heat treating and tempering blades that actual fact often becomes lost. Many bladesmiths subscribe to the 3 theory. That is anneal, normalize, quench and temper 3times each...
  26. E

    Metallurgy and materials engineering

    hi everbody.. i graduated form metallurgy and metarials engineering.. ı want to do my master degree..l've been having trouble choosing the field.. i m intersted in carbon fibers about textile.. but ı didnt take any class for this material.. so what u think carbon fibers ın textile will be...
  27. Y

    Suggestions for a Metallurgy Book

    suggest me... can anybody of you suggest me a good book for metallurgy?
  28. 3

    Metallurgy, slip planes, shock theory

    I read in an old metal working book that when a auto body panel is struck sharply with a hammer that for a microsecond or nanosecond there is a vibration or "shock waves" that allows the grains of metal to slip past one another and re-arrange slight. I am desperately looking for an explanation...
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